Bespoke precast concrete – the manufacturing process
Once designed and tested electronically, we create bespoke moulds in which to cast the concrete for your project. For one-off casts, our team of skilled carpenters create timber moulds. Repeat casting requires a more substantial, fully engineered steel mould. These moulds are capable of producing an unlimited number of repeat casts, each one identical to the one before it.
Where a specialist finish is required, this is applied during the casting stage to produce a factory-controlled finish, which can be replicated time and again. Completing this process during the casting stage saves time on site and produces an effect that is guaranteed to outlive any post applied finish.
We have the capacity to produce up to 600m² of precast concrete per day and can manufacture units weighing up to 20 tonnes. Working closely with industry experts, we produce consistent mix designs, which have been tested to exacting standards. Using the latest computer equipment, the finished product is guaranteed to be of optimum quality.
Once manufactured, we offer a full quality control package, including pre & post check sheets, cube results and cares certificate so you can be certain the project is completed to the highest of standards.
With two overhead gantry cranes, we can produce units weighing up to 20 tonnes.
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